Precision Digital PD6310-WM ProVu Batch Controller

• Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs
• Dual-Line 6-Digit Display, 0.60″ & 0.46″ Height
• Sunbright Sunlight Readable Display
• Universal 85-265 VAC or 12/24 VDC Input Power
• 5, 10, or 24 VDC Flowmeter Power Supply
• 2 or 4 Relays + Isolated 4-20 mA Output Options
• Program and Control with a Computer Using MeterViewPro Software
• Modbus® RTU Communication Protocol Standard
• K-Factor, Internal Scaling or External Calibration
• Single or Multi-Stage Batch Control(Up to 8 Relays)
• Automatic or Manual Batch Control
• Start / Pause / Stop, Change Batch with Front Panel Buttons
• Automatic Overrun Correction
• Count Up or Down with Each Batch
• Display Batch Total, Rate, Grand Total, Count or Preset
• Rate in Units per Second, Minute, Hour, or Day
• 9-Digit Grand Total with Overflow Feature
• Low or High Flow Alarms while Batching
• Standard 1/8 DIN Mounting
• NEMA 4X, IP65 Front
• Onboard USB and MeterView^® Pro Programming Software

General

Display: Upper display: 0.60″ (15 mm) high. Lower display: 0.46″ (12 mm) high. Both are 6 digits (-99999 to 999999), red LEDs. Both are 6 digits (-99999 to 999999), red LEDs, with lead zero blanking.
Default Display Assignment: The upper display shows batch total. The lower display shows rate with alternating units, and can be switched to show grand total, batch count, or preset with the STOP key.
Custom Display Assignment: The upper and lower displays may be assigned to rate, total, grand total, batch count, preset, set points, units (lower display only), alternating R & T, R & GT, preset & rate, max & min, or a Modbus display register. Any rate/total/grand total display may be programmed to alternate with a custom unit or tag.
Alternating Display: Displays alternate every 10 seconds when display is selected or the batch is paused.
Display Intensity: Eight user-selectable intensity levels
Display Update Rate: 5/second (200 ms)
Overrange: Display flashes 999999
Underrange: Display flashes -99999
Front Panel: NEMA 4X, IP65
Operating Methods: Three programmable front panel buttons (default START, BATCH, STOP), digital inputs, PC and MeterView Pro software, and Modbus registers.
Programming Methods: Four front panel buttons, digital inputs, PC and MeterView Pro software, Modbus registers. 
F4 Digital Input Contacts: 3.3 VDC on contact. Connect normally open contacts across F4 to COM.
F4 Digital Input Logic Levels: Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC
Noise Filter: Programmable from 2 to 199 (0 will disable filter)
Filter Bypass: Programmable from 0.1 to 99.9% of calibrated span.
Recalibration: Recommended at least every 12 months.
Max/Min Display: Max (Peak) / min (Valley) readings reached by the process are stored until reset by the user or until power is cycled.
Password: Three programmable passwords restrict modification of programmed settings and two prevent resetting the totals.
Non-Volatile Memory: All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.
Power Options: 85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max or 12-24 VDC ± 10%, 15 W max. Powered over USB for configuration only.
Fuse: Required external fuse: UL Recognized, 5 A max, slow blow; up to 6 batch controllers may share one 5 A fuse.
Isolated Transmitter Power Supply: Terminals P+ & P-: 24 VDC ± 10%. 12-24 VDC powered skus selectable for 24, 10, or 5 VDC supply (internal P+/P- switch). 85-265 VAC skus rated @ 200 mA max, 12-24 VDC powered skus rated @ 100 mA max, @ 50 mA max for 5 or 10 VDC supply.
Normal Rejection Mode: Greater than 60 dB at 50/60 Hz
Isolation: 4 kV input/output-to-power line. 500 V input-to-output or output-to-P+ supply.
Overvoltage Category: Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.
Environmental:
Operating temperature range: -40 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing
Connections: Removable screw terminal blocks accept 12 to 22 AWG wire, RJ45 for external relays, digital I/O, and serial communication adapters.
Enclosure: 1/8 DIN, high impact plastic, UL 94V-0, color: black
Mounting: 1/8 DIN panel cutout required: 3.622″ x 1.772″ (92 mm x 45 mm).
Weight: 9.5 oz. (269 g)
Dimensions: 4.68″ x 2.45″ x 5.64″ (119 mm x 62 mm x 143 mm) (W x H x D)
UL File Number: UL & c-UL Listed. E160849; 508 Industrial Control Equipment.
Warranty: 3 years parts & labor
USB Connection: Compatibility: USB 2.0 Standard, Compliant
   Connector Type: Micro-B receptacle
   Cable: USB A Male to Micro-B Cable
   Driver: Windows 98/SE, ME, 2000, Server 2003/2008, XP 32/64-Bit,
   Vista 32/64-Bit, Windows 7 32/64-Bit, Windows 10 32/64-Bit
   Power: USB Port

Pulse Input

Inputs: Field selectable: Pulse or square wave 0-5 V, 0-12 V, or 0-24 V @ 30 kHz; TTL; open collector 4.7 k Ω pull-up to 5 V @ 30 kHz; NPN or PNP transistor, switch contact 4.7 k Ω pull-up to 5 V @ 40 Hz; coil (sine wave) 40 mVp-p min @ 10 kHz; Modbus PV (Slave)
Low Voltage Mag Pickup (Isolated): Sensitivity: 40 mVp-p to 8 Vp-p
Minimum Input Frequency: 0.001 Hz – Minimum frequency is dependent on high gate setting.
Maximum Input Frequency: 30,000 Hz (10,000 for Low Voltage Mag Pickup)
Input Impedance: Pulse input: Greater than 300 kΩ @ 1 kHz. Open collector/switch input: 4.7 k Ω pull-up to 5 V.
Accuracy: ±0.03% of calibrated span 1 count
Display Update Rate: Total: 10/sec, Rate: 10/sec to 1/1000 sec
Temperature Drift: Rate display is not affected by changes in temperature.
Multi-Point Linearization: 2 to 32 points
Low-Flow Cutoff: 0-999999 (0 disables cutoff function)
Decimal Point: Up to five decimal places or none: d.ddddd, dd.dddd, ddd.ddd, dddd.dd, ddddd.d, or dddddd.
Calibration: May be calibrated using K-factor, scale using internal calibration, or calibrate by applying an external calibration signal.
K-Factor: Field programmable K-factor converts input pulses to rate in engineering units. May be programmed from 0.00001 to 999,999 pulses/unit.
Calibration Range: Input 1 signal may be set anywhere in the range of the controller; input 2 signal may be set anywhere above setting.
Filter: Programmable contact de-bounce filter, 40 to 999 Hz maximum input frequency allowed with low speed filter.
Time Base: Second, minute, hour, or day
Low Gate: 0.1-99.9 seconds; this function determines how often the incoming pulses are calculated and the rate display is updated.
High Gate: 2.0-999.9 seconds; this function determines how long to wait for pulses before the display goes to zero. This function is used to display slow pulse rates.
Note: The combination of the low and high gate functions makes it possible to have a fast display update for fast pulse rates while displaying slow pulse rates, if needed. For example: If the low gate is set to 1.0 second and the high gate to 999.9 second, with a fast pulse rate the display is updated every second; with a slow pulse rate the controller is capable of waiting up to 999.9 seconds before calculating the rate, making it possible to display a very slow rate down to 1 pulse/999.9 second (0.001 pulse/second).

Batch Controller

Rate Display Indication: 0 to 999999, lead zero blanking. “R” LED illuminates while displaying rate.
Total Displays & Grand Total Overflow: 0 to 999,999; automatic lead zero blanking. “T” LED is illuminated while displaying batch total and “GT” for grand total. Up to 999,999,999 with total-overflow feature. “” is displayed to the left of grand total overflow and  LED is illuminated.
Batch Total Decimal Point: Up to five decimal places or none: d.ddddd, dd.dddd, ddd.ddd, dddd.dd, ddddd.d, or dddddd. Note: Total decimal point is independent of rate decimal point.
Totalizer: Calculates total based on rate and field programmable multiplier to display the total in engineering units. Time base must be selected according to the time units in which the rate is displayed.
Total Conversion Factor: 0.00001 to 999,999
Batch Preset: 0.00001 to 999,999 based on batch total decimal point.
Automatic Batch Restart Delay: 00000.1 to 999.9 seconds. The batch will automatically restart after completion of the last batch.
Grand Total Rollover: Totalizer rolls over when display exceeds 999,999,999. Relay status reflects the display value.
Grand Total Alarms: Up to seven, user selectable under Setup menu. Any set point can be assigned to grand total and may be programmed anywhere in the range of the controller for grand total alarm indication. 
Note that Relay 1 should always be assigned to batch control (total).
Grand Total Reset: Via front panel button, external contact closure on digital inputs, automatically via user selectable preset value and time delay, or through serial communications.
Grand Total Reset Password: A grand total password may be entered to prevent resetting the grand total from the front panel.
Non-Resettable Grand Total: The grand total can be programmed as a non-resettable total by entering the password “050873”.
Caution: Once the Grand Total has been programmed as “non-resettable” the feature cannot be disabled.

Relays

Rating: 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads
Noise Suppression: Noise suppression is recommended for each relay contact switching inductive loads.
Relay Assignment: Relays may be assigned to batch control, sampling, rate, or grand total alarms.
Preclose: 0-100% of batch size, individually user programmable for each additional batch control relay beyond the first.
Alarm Deadband: 0-100% of span, user programmable
High or Low Alarm: User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turned off).
Batching Relay Operation: Single or (2 to 8) multi-relay batching with optional preclose for multi-stage operation. Each additional relay may be programmed with an individual preclose value.
Alarm Relay Operation: Automatic (non-latching), latching (requires manual acknowledge), sampling (based on rate or grand total), pump alternation control (2 to 8 relays), off (disable unused relays), and manual on/off control mode. Alarms are active only when the batch is running.
Alarm Relay Reset: User selectable via front buttons, digital inputs, or PC
   1. Automatic reset only (non-latching), when input passes the reset point or total is reset to zero.
   2. Manual reset only, when batch is stopped (latching).
   3. Manual reset only after alarm condition has cleared (latching)
Note: Front panel button or digital input may be assigned to acknowledge relays programmed for manual reset. This replaces one of the standard batch control function keys. Only the PAUSE/STOP key function is possible during a batch process, so manual reset may only be done when thecontroller is in STOP mode.
Deadband: 0-100% of span, user programmable
Time Delay: 0 to 999.9 seconds, on & off relay time delays. Programmable and independent for each relay.
Fail-Safe Operation: Programmable and independent for each relay.
Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.
Auto Initialization: When power is applied, relays will reflect the state of the input. Alarms are active only when the batch is running.

Isolated 4-20 mA Transmitter Output

Output Source: Rate/process, total, grand total, max, min, set points 1-8, manual control setting, or Modbus input
Scaling Range: 1.000 to 23.000 mA for any display range
Calibration: Factory calibrated: 4.000 to 20.000 = 4-20 mA output
Analog Output Programming: 23.000 mA maximum for all parameters: Overrange, underrange, max, min, and break
Accuracy: ±0.1% FS ±0.004 mA
Temperature Drift: 0.4 µA/°C max from 0 to 65°C ambient, 0.8 µA/°C max from -40 to 0°C ambient Note: Analog output drift is separate from input drift.
Isolated Transmitter Power Supply: Terminals I+ & R: 24 VDC ± 10%. Isolated from the input at >500 V. May be used to power the 4-20 mA output or other devices. All skus rated @ 40 mA max. Present on both AC & DC powered units.
External Loop Power Supply: 35 VDC maximum
Output Loop Resistance:

Power supplyMinimumMaximum24 VDC10 Ω700 Ω35 VDC (external)100 Ω1200Ω

Serial Communications

Protocol: Modbus® RTU
Controller Address/Slave ID: 1 – 247
Baud Rate: 300 – 19,200 bps
Transmit Time Delay: Programmable between 0 and 199 ms or transmitter always on for RS-422 communication
Data: 8 bit (1 start bit, 1 or 2 stop bits)
Parity: Even, odd, or none with 1 or 2 stop bits
Byte-to-Byte Timeout: 0.01 – 2.54 seconds
Turn Around Delay: Less than 2 ms (fixed)
Note: Refer to the PD6000/PD7000 Modbus Register Tables located in the documentation section of this page.

Digital I/O Expansion Module

Channels: 4 digital inputs & 4 digital outputs per module
System: Up to 2 modules for a total of 8 inputs & 8 outputs
Digital Input Logic: High: 3 to 5 VDC Low: 0 to 1.25 VDC
Digital Output Logic: High: 3.1 to 3.3 VDC Low: 0 to 0.4 VDC
Source Current: 10 mA maximum
Sink Current: 1.5 mA minimum
+5 V Terminal: To be used as pull-up for digital inputs only.

4-Relay Expansion Module

Relays: Four Form A (SPST) rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (. 50 watts) @ 125/250 VAC for inductive loads.

NTEP^® Weights and Measures Certification

Certificate Number: 14-061
Definition: Register for Meter 
Stationary Wholesale Liquid Register/Batch controller Digital Electronic Model: PD63XX Series and PD8-63XX Series
Evaluation Criteria: NIST Handbook 44 Specifications, Tolerances, and Other Technical Requirements for Weighing and Measuring Devices, 2014 Edition. NCWM Publication 14 Measuring Devices, 2014 Edition. National Conference on Weights and Measures (NCWM) National Type Evaluation Program (NTEP) Certificate of Conformance available here on our website.

Mounting Dimensions

Notes:

1. Panel cutout required: 1.772″ x 3.622″ (45mm x 92mm)
2. Panel thickness: 0.040 – 0.250″ (1.0mm – 6.4mm)
3. Mounting brackets lock in place for easy mounting
4. Clearance: Allow 6″ (152 mm) behind the panel

Data Sheet: Predig_PD6310-WM-Datasheet
Instruction Manual: Predig_PD6310WM_Manuals